“Discover our updated 2024 digital catalog. Our catalog offers our customers a chance to access Omega TMM tool measuring products, service and solutions from anywhere, anytime, any device. We took the time to make it easy to use and with audio, video and pictures integrated seamlessly, YOU actually see our offering come to life. Check it out today!” -Chris Inzinga, Executive Director of Marketing & Business Development
WORLD CLASS TOOL MEASURING AND MANAGEMENT SOLUTIONS 2024 CATALOG
LASER FOCUSED ON CUSTOMER EXPERIENCE
We are Omega TMM, the final word in tool presetting and tool management solutions where our passion is your production. Our machines and solutions are proudly designed, manufactured, and assembled in the USA, and are the most accurate, reliable, and repeatable measuring machines for shop floor management on the market.
Customer Focused
Made in the USA
Certified Trustwort
The Omega TMM™ “customer-centric” mentality is where it all begins, from research and development to design, from manufacturing to after-sales service, everything we do is laser-focused on creating an outstanding customer experience.
thy
Privately Owned
Award Winning
Live Sales & Service
WOR L D
02 | TOOL MEASURING & MANAGEMENT
14 | OUR AMERICAN EXPERIENCE
16 | TECHNOLOGY & INNOVATION
22 | PRESETTERS
52 | SPECIALTY MACHINES
64 | TOOL BALANCER
70 | SOLUTIONS
74 | SOFTWARE
84 | ACCESSORIES
86 | PARTNERSHIPS
88 | ABOUT OMEGA TMM
94 | SALES & SERVICE
C L A S S
CONTACT OMEGA TMM
Toll-Free: 1-844-396-5537
Sales: Sales@omegatmm.com
Service: Service@omegatmm.com
Address: 101 Perinton Parkway Fairport, NY 14450
WE ARE YOUR TOTAL SOLUTION
Highly Innovative Customer-Driven Made in the USA Privately Owned Since 1948 Top Workplace Employer Worldwide Exporter ISO Certified
We are Omega TMM, the final word in tool presetting, inspection and tool management solutions where our passion is your production. Our machines and solutions are proudly designed, manufactured, and assembled in the USA and are the most accurate, reliable, and repeatable measuring machines for shop floor management on the market. The Omega TMM “customer-centric” mentality is where it all begins, from research and development to design, to manufacturing to after-sales service, everything we do is laser-focused on creating an outstanding customer experience.
GREAT PEOPLE
The most experienced employees in the industry. We invest in our people – our team goes through extensive training to understand your business. Our service people and staff are all located in North America. From the time you first meet with us, we are there to serve you for a lifetime relationship.
DEDICATED PROCESS
We believe in improving the process. From our Big Q meetings to daily 903 meetings – yes, we have a daily meeting to talk about YOU and how we can do it better. Our goal is for you to be 100% satisfied with your purchase. We are committed to you for the long term. Our team of experts will provide you with the right solution for your project.
CUTTING-EDGE TECHNOLOGY
Award winning technology. We listen to your needs and respond whether it is a presetter, accessory or our 2D Matrix 4.0 solution. It is all for you to measure precisely, accurately, and more reliably to save you money, time, and let you focus on your real business.
4 REASONS TO CHOOSE OMEGA TMM
LEARN MORE ABOUT US
1 | MADE IN THE USA
Omega TMM, an American company, is the leading supplier of shop floor solutions. As a global exporter, we play a pivotal role as the only “Made in the USA” company able to provide a complete end to end solution worldwide. Directly servicing Asia and Europe, with partners to operate in other select parts of the world. We have a wholly owned subsidiary in Nanjing, China serving Asia where we export our proudly “Made in the USA” Machines. Ready to partner with us.
MATRIX 4.0 SOLUTION
2 | FORWARD THINKING
Industry 4.0 is optimizing workflows by bringing digitization to the shop floor. We export this technological solution and replicate it as part of the industrial revolution underway. We innovate and create customer-centric solutions to bring a total solution to customers in diverse industries.
LIVE DEMO CUSTOMER CENTER
3 | CUSTOMER-CENTRIC
We built the John F. Nuccitelli Center for Customer Excellence Showroom for YOU! See all our tool measuring machines and management solutions in action. Whether in person or virtually, you can get up close and personal to help you decide which solution meets your needs. Our expert team can answer any of your questions and tailor a demo for you or your entire team prior to making a decision. The Center is also the hub for virtual training, virtual installation and customer meetings.
PARTNER WITH US TODAY
4 | THE TOTAL SOLUTION
The future of the tool presetting industry lies in the formation of technology partner groups to provide outside the box solutions that are custom tailored to the end users needs. Omega TMM has partnerships with industry leaders such as Walter Tools, TDM Solutions™, Caron Engineering™, and WinTool™. Working together, we each have the end users’ success in mind and it drives us all to innovate, to stay on the cutting edge and to not just offer canned, one-size-fits-all, single source solutions.
A MESSAGE FROM OUR CEO
Thank you for taking a few moments to get to know Omega TMM and what we can do to help you grow your business and drive efficiencies.
Our industry is constantly evolving and so are we. You may have known us for Parlec ™ Presetters or Omega Tool Measuring Machines . As our official name has evolved, our commitment to you has remained the same: to deliver tool measuring and management solutions with the quality and measuring accuracy you expect from a US Manufacturer. We are ready to serve you with all your tool measuring and management solutions now. Whether you are a small job shop or a global manufacturer, we are here to help you with all your tool needs. Our people are the most innovative and responsive to your business needs. In a few simple words: We take measuring to the next level, making sure you stay focused on your core business while we measure microns smarter and easier. Our people are the most experienced and knowledgeable with almost 75 years in the business – we make it simple to do business with and most of all, we are ready to serve you today!
MIKE NUCCITELLI PRESIDENT + CEO
UNDERSTANDING PRESETTING
Machine Centers can measure tools inside the machine itself, but the opportunity cost is that they cannot measure tools and cut parts at the same time. Presetting allows the end-user to measure these tools outside of the Machine Center and cut chips at the same time, which reduces spindle down time through faster changeovers, Presetting is simply measuring a cutting tool assembly before using it in a machine center.
while increasing the number of machined parts produced.
Who is presetting valuable for? Anyone using CNC machine centers would benefit from presetting their tooling. From small job shops to facilities with millions of square feet on the manufacturing floor, less spindle downtime results in a higher production capacity and more finished parts being shipped out the door. Why do I need a presetter? I can just touch off my tools in my machine. You can touch off tools in your machine, but is that the best use of your machining center? Wouldn’t you rather have your machining center making chips and making you money? Our tool presetters allow you to measure your tool assemblies off line thus minimizing set up time on your expensive machining center. Our presetters typically have a payback period of less than one year. In addition, our presetters have capabilities beyond what you can measure in a machining center.
How do I see a return from making a presetting investment? The investment into a presetter pays for itself by increasing the production of each machine tool it supports. With less
time spent using your machine tool to measure and touch-off cutting tools, you can spend more time using it to cut chips and make parts. The typical payback on an appropriately optioned presetter is less than one year. We
PRESETTER PAYBACK CALCULATOR
have an interactive ROI calculator where you can input real data and see results based on your current process.
How long has Omega TMM been making presetters? We have been making presetters since 1980 and continue to be the only Presetter made in the USA. From day one we have designed our tool measuring machines to stand up to shop floor environments, and the test of time.
VALUE & BENEFITS OF PRESETTING
Measure tooling while your Machine Center is still cutting chips.
Reduce spindle down-time = make more parts.
Machine operators can manage multiple machine centers due to faster change overs.
Measuring tools offline for back up tooling and replacing tooling with minimal down-time.
Qualify tooling before you put it into your machine tool – profile, geometry, etc.
Check for runout, chips, and fractures in tooling before cutting with them.
Accurate micron-measurements for precision machining.
Ensuring the correct tooling makes its way into a machine center means fewer broken parts due to an incorrect or damaged tool.
Automatically manage speed and feed rates, and other custom tooling information in the presetter.
THE HUB OF INNOVATION
The hub of innovation is an abstract term applied to what previously was known as a “tool presetter”. No longer is it a machine to just set tools offline, it is now the “hub” that can manage your entire shop floor. Using an ala carte configuration you can manage stock locations, tooling offsets, assembly and individual component databases, procurement, and more all from one centralized interconnected database.
Efficient Shop Floors This robust interconnectivity leads to a much more efficient shop floor, increasing spindle uptime and keeping tooling cost at a bare minimum. Having perfect tool assemblies created from existing components not only eliminates time waste but can greatly improve physical waste as well in terms of test cuts and scrapped parts.
What is a connected factory and why do you want it?
Data permeates throughout every process in your facility and the difficulty is harnessing it, understanding it, and knowing how to use it. This may seem like a daunting task but the real question is, where do you start? The first step is to tackle the low hanging fruit: your tooling and its influence on uptime. How do you track your tooling? Where is this data kept? How do you utilize it? In most factories this data is scattered in different locations: the cam department, your
CNC machine control, the tool crib, and possibly spreadsheets or a tool management system. The tool presetter touches all these different departments and is the perfect hub to control all this data. The presetter can not only be the dashboard to manage all the data from these departments but utilizing full 2-way communication via universal protocols like MT Connect the presetter can feed data back to all departments closing the data loop.
OUR ‘MADE IN AMERICA’ STORY
“Being featured in Dennis Quaid’s Viewpoint Series is not only another key milestone for Omega TMM, but it is a testimonial to all our employees, customers, and business partners who have worked so hard in this industry. Manufacturing is ever changing but one constant is the people who fuel American ingenuity in all industries. We are humbled by the fact that Omega TMM was selected to showcase the manufacturing and tooling industry in action and feature our company to the world. Your success is our success. I hope you will join us on the journey towards the new digital renaissance that starts today.”
-MIKE NUCCITELLI, PRESIDENT & CEO
COMMITMENT TO CUSTOMER EXCELLENCE Our customers are put first in every aspect from development to manufacturing throughout the entire customer’s lifetime. We deliver on our promises and partner with our customers to achieve their key objectives. CONSISTENT INNOVATION We continuously improve our products and processes to offer the latest in tool measuring technology and management solutions giving our customers the competitive edge. Explore our product offerings both virtually and in person in our state-of- the-art John F. Nuccitelli Center for Customer Excellence. VISION OF THE FUTURE Our decades in the global manufacturing industry and knowledge of this market gives us the ability to fulfill our customers’ needs when they want it. Our employees and unique culture seek to push the boundaries on Industry 4.0 and beyond. US MADE COMPANY We represent a solid, US based company where all our manufacturing and software development starts right here in the US. We are an exporter of our technology and solutions throughout the world and are a shining beacon to students learning in the field of manufacturing, tooling and technology.
TECHNOLOGY
PERFECT SET The most accurate automated tool height setting available. Utilizing an ultra precise sub 1-micron resolution glass scale encoder users have the ability to accurately set tool heights to +/- 5 microns, the best in the business! HOLDING RECOGNITION SYSTEM Utilizing Balluff near-field RFID communication
the spindle offsets are automatically adjusted no matter what cartridge or adapter type you are using with no operator action needed. VIRTUAL CONTROL DEVICE
Utilize a 3D CAD mouse to control all 3 automated axis on your CNC presetter. This hands-off control allows micron precise movement, and increases throughput, while being flexible to accommodate ergonomic challenges. Our VCD has 3 fully programmable “smart buttons” that can be used to complete often used functions with the press of a single button. * ECHO The world’s only “learning presetter”! Simply turn on the Echo function, measure your tool and Echo will learn your movements, optimize the program, and create your macro. This is hands down simplest way to program presetting macros on the market. Period. * AUTOMATED RFID
Read and write RFID tags on your tool holder from any provider with the push of a button. * *3 axis CNC required
FUNCTION
THE OMEGA TMM PRODUCT LINE IS THE APEX OF THE TERM “WORLD CLASS”
Featuring dual precision ground guideways on each axis, sub-micron resolution glass scales, and double recirculating ball bearings sourced from some of the finest manufacturers in the world.
Reducing operator fatigue, ease of use, and universal fit were our top priorities and we have succeeded! Exhaustive research on grip width, grip length, reach reduction, posture of hand, and more has led us to the development of this ergonomically perfect handle.
LED inspection light to see a live view of your tool.
Our vision system is comprised of three main components for all the heavy lifting, the camera, the backlight, and the image processing. 70x magnification, a collimated backlight, 5MP CMOS sensor and a custom ground bi-telecentric lens gives you the most accurate image in the industry. A touch screen User Interface featuring the latest operating system, processes this image at lightning speed to calculate the most accurate and repeatable measurements possible.
Laser tool finder to easily find the tip or an individual step on your tool.
RELIABILITY
THE ONLY PRESETTER LINE WITH A 10-YEAR WARRANTY Omega TMM offers the only line of Presetters with a 10-year warranty, which includes a 2-year bumper-to-bumper warranty that can be extended to 5-years with annual calibrations. From the initial purchase, you will know your true 5-year cost of ownership with full coverage on any qualifying machine. The bumper-to-bumper warranty period covers everything on the machine, including mechanical and electrical components, as well as the non-proprietary PC. After this period, parts are covered on a prorated basis out to 10 years. We’re the only company offering this warranty because we’re the only company that can. We stand by our products, because they’re built to last.
CONTACT US FOR WARRANTY DETAILS: SALES@OMEGATMM.COM
CONNECTIVITY & INDUSTRY 4.0 AN INTEGRAL HUB OF TOOL MANAGEMENT
OMEGA TMM OPTIK SOFTWARE Simple yet robust with universal connectivity to manage your entire shop floor. This modular system has the ability to grow and adapt as your needs change. CUSTOMIZABLE FUNCTIONALITY From basic functions to custom databases, Omega TMM offers flexibility and freedom to suit your individual needs. Robotic cell connectivity, cell controllers, and desktop applications are a few solutions we have used with our extensive customer base. DATA TRANSFER CAPABILITY Omega TMM is compatible with all platforms from simple bar coding to data output to the most complex RFID systems in the world. INDUSTRY 4.0 COMPATIBILITY Omega TMM’s team of in-house software engineers is committed to updating software to give the latest in connectivity & compatibility.
“Does Omega TMM develop, test, and support their own software?” I’m Robin Kowal, one of the software
QA Engineers at Omega TMM. I’m proud to work at a company where all the software
development & testing is done in our software lab here in the USA. We test more than any other company. It makes a big difference for you the customer since speed and collaboration are the key to answering your questions real time.
- ROBIN KOWAL SOFTWARE QA ENGINEER
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HELIOS
FORTIS
EXACTUS
EVO
PRESETTER COMPA
Meet the Presetter: Hub of Innovation With an extensive portfolio of machines and configurations, Omega TMM is the final word in presetting. Our presetter and shrink set machines proudly manufactured and assembled at our USA world headquarters in Fairport, New York, are the most accurate, reliable and repeatable machines on the market. Omega TMM has evolved from decades of leadership in the tool holder and presetter business, formerly known as Parlec Inc.
STANDARD OPTIONAL NOT AVAILABLE
3 Axis CNC
Universal Power Clamping Spindle
Taper 50 Spindle
Auto Focus
Virtual Control Device
“Which presetter is right for my business?” Here at Omega TMM we use a consultative approach to better understand what solutions are right for you and your business process.
Perfect Set Height Adjustment
RFID Tool Identification
Data Output/ Post Processing
Business operations are different at all facilities and Omega TMM can offer a customized solution that specifically fits your business needs.
AAIM Profiling Software
Mobile Command Center
- RYAN MELEG, EVP SALES
MADE IN THE USA
ARISON
SOLIS HELIOS FORTIS FORTIS XL
EXACTUS LITE
EXACTUS EXACTUS XL
EVO
EVO+
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EXACTUS
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SOLIS
MADE IN THE USA
There is only 1 option for a high-volume shop that utilizes heat shrink tooling and requires pinpoint accuracy, the SOLIS from Omega TMM.
PERFECT SET LENGTH RODS Provides users the ability to set tool height to an industry leading +/- 5 microns. LIQUID COOLED TOOL TRAY The first machine in the industry to offer a liquid cooled tray to cool your hot tools. LENGTH VERIFICATION SPINDLE Eliminates the use of “masterpiece” sets to reduce your cycle time by more than a minute and a half! C.H.I.L.L. Contained Hyper Infrigidated Lossy Liquid cooling system for our revolutionary SOLIS machine. Self contained and maintenance free our C.H.I.L.L. automated cooling system can cool your heat shrink tools to working temperature in 60 seconds.
“We engineered the SOLIS with the goal of outperforming all other machines in the industry, not only did we succeed, we have revolutionized the industry!”
- MIKE BERNITT, VP OF OPERATIONS / GM
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SOLIS SOLIS is the fastest, most reliable, and most accurate heat shrink and measurement combo PERIOD. Through years of engineering and innovation Omega TMM has developed the ultimate machine to meet your high capacity heat shrink and presetting needs. Cutting edge technology, such as a proprietary self-cooling induction coil shrink head, mean SOLIS is built for continuous shrinking 24/7, making this presetter a real workhorse.
FEATURES
» C.H.I.L.L. automated 60 second tool cooling » Perfect Set provides users the ability to set tool height to an industry leading + /- 5 microns » Length Verification Spindle for quick serial shrinking of different length and diameter tools with no extra “masterpiece” step required » Virtual Control Device for simple ergonomic use » Mobile Command Center rolling kiosk » Autofocus CNC Spindle » Precision Tool Tip Finder » Fume extractor to remove all vapors produced from the heated tool » A fully integrated heat shrink and presetting unit » Up to 7 full CNC axes » Serial shrinking of different tool heights and diameters » 70x Magnification lens
» Pearlitic cast iron construction with our proprietary SYMMETRY design » Holding recognition system » Liquid cooled tray for hot cutting tools » Micron accurate fine adjust » Cold Source LED Tool Inspection Light » OPTIK Tool Measuring and Management Software Suite » 21.5” touch-screen monitor » Automated unshrinking of damaged tools » Echo » AAIM » Label printer » Kiosk » Casters
SPECIFICATIONS
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » 480V AC 3 phase » Air: 80-110PSI
DIMENSIONS & WEIGHT » Length: 1854mm (73”) » Width: 813mm (32”) » Height: 1930mm (76”) » Average Shipping Weight: 930kg (2050lbs)
OPTIONS » Dual 21.5” monitors for tool management window and OPTIK software
MEASURING ENVELOPE » Height: 600mm » Diameter: 320mm » Snap Gauge: 75mm ACCESSORIES » Inch tool sleeves » Metric tool sleeves
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HELIOS
MADE IN THE USA
The HELIOS is the most affordable and well optioned heatshrink/presetting combination on the market. Standard features like 4 axis CNC, tool height setting, liquid chilled cooling collars, and automatic broken tool removal make the HELIOS the market leader in affordable heat shrink technology.
“I’m proud to say Team Omega TMM listened to our customers, doing the impossible in record time in an extraordinary year. Customers will receive top performance from a US based company and superb reliability at a price point that nobody can measure up in the industry.”
- MIKE NUCCITELLI, PRESIDENT + CEO
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HELIOS HELIOS is the most affordable and well optioned heat shrink and presetting combination on the market, HANDS DOWN. Standard features like 5 axis CNC, tool height setting, liquid chilled cooling collars, and automatic broken tool removal make the HELIOS the market leader in affordable heat shrink technology.
FEATURES
» C.H.I.L.L. automated 60 second tool cooling » Perfect Set provides users the ability to set tool height to an industry leading +/- 20 microns (patent pending) » No extra “masterpiece” step required » Autofocus CNC Spindle » Precision Tool Tip Finder to easily find your tool tip » Fume extractor to remove all vapors produced from the heated tool » A fully integrated heat shrink and presetting unit » Up to 5 full CNC axes
» Serial shrinking of different tool heights and diameters
» Pearlitic cast iron construction with our proprietary SYMMETRY design » Liquid cooled tray for hot cutting tools » Micron accurate fine adjust » OPTIK Tool Measuring and Management Software Suite » Cold Source LED Tool Inspection Light » 21.5” touch-screen monitor » Automated unshrinking of damaged tools » Casters UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » 480V AC 3 phase » Air: 80-110PSI OPTIONS » Dual 21.5” monitors for tool management window and OPTIK software » Label printer
SPECIFICATIONS
DIMENSIONS & WEIGHT » Length: 1854mm (73”) » Width: 813mm (32”) » Height: 1930mm (76”) » Average Shipping Weight: 930kg (2050lbs)
MEASURING ENVELOPE » Height: 600mm » Diameter: 320mm » Snap Gauge: 75mm
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HELIOS
FORTIS
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FORTIS
FORTIS With a combined clamping force of over 1,300ft/lbs, the FORTIS Series are the most repeatable measuring machines on the market.
FORTIS PRO Featuring full 3 axis CNC along with incredible clamping force the FORTIS PRO is an industry leader.
MADE IN THE USA
FORTIS XL The FORTIS-XL can handle heights and diameters up to 1000mm and with a 1000lb spindle capacity it can measure any tool in your arsenal.
FORTIS XL PRO When measuring large tooling, the full 3 axis cnc on the FORTIS XL PRO makes your job simple, repeatable, and reliable.
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FORTIS
With over 600ft/lbs of power-clamping spindle force the FORTIS is one of the most repeatable measuring machines on the market.
FEATURES
» 600ft/lbs universal power clamping spindle with interchangeable cartridge system to work with any tool holding type » Integrated spindle brake and 360° indexing » 1 micron repeatable measuring » Shop floor ready, full size freestanding machine » Spindle weight capacity of over 200lbs » Precision Tool Tip Finder
» Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » OPTIK Tool Measuring and Management Software Suite
» 10.5” touch-screen all-in-one monitor » Pearlitic cast iron construction with our proprietary SYMMETRY design » 70x Magnification lens
» Cold Source LED Tool Inspection Light » Robust easy to use control interface
SPECIFICATIONS
» Average Shipping Weight: 522kg (1150lbs.)
DIMENSIONS AND WEIGHT » Overall Width: 1575mm (62”) » Depth: 813mm (32”) » Height: 400mm Column (1730mm / 68”) 600mm Column (1930mm / 76”) 800mm Column (2130mm / 84”)
MEASURING DIAMETERS » 420mm (16.5”)
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
OPTIONS
» Rolling Kiosk
MEASURING LENGTHS » 400mm (15.75”) » 600mm (23.6”) » 800mm (31.5”)
OPTIONS » Autofocus CNC Spindle » Upgrade to 21.5” touch screen all-in-one » Dual monitors for tool management window and OPTIK software » Environmental Enclosure
CONTROL SYSTEM OPTIONS » Manual and automated RFID systems » Mazak Cyber Tool and Smooth Tool Management system integration » Data output » Holder recognition system » Perfect Set, AAIM, and ECHO software modules » Virtual control device » User management
» Label printer » Laser printer
UPGRADE TO FORTIS PRO » System is full 3 axis CNC automation
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FORTIS XL
The FORTIS-XL can handle heights and diameters up to 1000mm and with a 1000lb spindle capacity it can measure any tool in your arsenal.
FEATURES
» 600ft/lbs universal power clamping spindle with interchangeable cartridge system to work with any tool holding type » Integrated spindle brake and 360° indexing » Simple to use 3D VCD with programmable smart buttons » 1 micron repeatable measuring » Shop floor ready, full size freestanding machine » Spindle weight capacity of over 1000lbs » Precision Tool Tip Finder » Cold Source LED Tool Inspection Light
» Robust easy to use control interface » Pearlitic cast iron construction with our
proprietary SYMMETRY design » Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » OPTIK Tool Measuring and Management Software Suite » 21.5” touch-screen monitor » 70x Magnification lens » Casters
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 1838mm (72.4”) » Depth: 701mm (27.6”) » Height:
MEASURING DIAMETERS » 420 mm (16.5”)
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
600mm Column (1948mm/76.7”) 1000 mm Column (2342mm/93.2”) » Average Shipping Weight: 1020 kg (2240 lbs.)
OPTIONS
» User management » Snap Gauge: 100mm
MEASURING LENGTHS » 650mm - 1000mm Length » 650mm - 1000mm Diameter
OPTIONS » Auto-focus CNC Spindle » Dual 21.5” monitors for tool management window and OPTIK software » Label printer UPGRADE TO FORTIS XL PRO » System is full 3 axis CNC automation
CONTROL SYSTEM OPTIONS » Manual and automated RFID systems » Mazak Cyber Tool and Smooth Tool Management system integration » Data output » Perfect Set, AAIM, and ECHO software modules » Holder recognition system
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EXACTUS
EXACTUS LITE Easy to use, accurate, and robust. The EXACTUS line can transform
EXACTUS Accurate, repeatable, and reliable. The EXACTUS has the ability to handle any job you can throw at it with simplicity and ease.
EXACTUS PRO Featuring 3 axis automation, the EXACTUS PRO removes the element of human error from your process.
your production efficiency from good to world class.
MADE IN THE USA
EXACTUS XL With the EXACTUS XL
EXACTUS XL PRO 3 Axis automation along with incredible measuring capabilities the EXACTUS XL PRO will make even the most difficult toll setup simple and precise.
there is no job too big or too heavy with up to 1000mm measuring capability and 650lb spindle capacity.
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EXACTUS
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EXACTUS LITE
Need accurate measurements straight from your workbench? The EXACTUS LITE tabletop machine is your answer.
FEATURES
» Precision ground taper 50 spindle » Adapters available for all tool holding types » 1 micron repeatable measuring
» Pearlitic cast iron construction with our proprietary SYMMETRY design » Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs
» Vacuum clamping » Shop floor ready » Precision Tool Tip Finder
» OPTIK Tool Measuring and Management Software Suite » 10.5” touch-screen monitor » 70x Magnification lens
» Cold Source LED Tool Inspection Light » Robust easy to use control interface
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 748mm (30”) » Depth: 527mm (21”) » Height:
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
400mm Column (890mm/ 35”) 600mm Column (1115mm/44”) 800mm Column (1315mm/42”) » Average Shipping Weight: 272 kg (600 lbs.)
OPTIONS
MEASURING LENGTHS » 400mm (15.75”) » 600mm (23.6”) » 800mm (31.5”)
OPTIONS » Upgrade to 21.5” touch screen monitor » Dual monitors for tool management window and OPTIK software » Label printer » *Shown with optional solid maple top workbench
CONTROL SYSTEM OPTIONS » Manual RFID systems » Mazak Cyber Tool and Smooth Tool Management system integration » Data output » User management and document manager » Template Tracking
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EXACTUS Easy to use, accurate, and robust. The EXACTUS line can transform your production efficiency from good to world class.
FEATURES
» Precision ground taper 50 spindle » Adapters available for all tool holding types » 1 micron repeatable measuring » Vacuum clamping » Shop floor ready full size freestanding machine » Precision Tool Tip Finder
» Pearlitic cast iron construction with our proprietary SYMMETRY design » Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » 21.5” touch-screen monitor » Label printer » 70x Magnification lens
» Cold Source LED Tool Inspection Light » Robust easy to use control interface
SPECIFICATIONS
MEASURING DIAMETERS » 420 mm (16.5”)
DIMENSIONS AND WEIGHT » Overall Width: 1575mm (62”) » Depth: 813mm (32”) » Height: 400mm Column (1730 mm / 68”) 600mm Column (1930 mm / 76”) 800mm Column (2130 mm / 84”) » Average Shipping Weight: 522kg (1150lbs.)
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
OPTIONS
» Perfect Set, AAIM, and ECHO software modules » Virtual control device » User management
MEASURING LENGTHS » 400mm Column (13.75”) » 600mm Column (23.6”) » 800mm Column (31.5”) CONTROL SYSTEM OPTIONS » OPTIK user interface
OPTIONS » Autofocus CNC Spindle » Dual 21.5” monitors for tool management window and OPTIK software UPGRADE TO FORTIS PRO » System is full 3 axis CNC automation
» Manual and automated RFID systems » Mazak Cyber Tool and Smooth Tool Management system integration » Data output
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HELIOS
FORTIS
EXACTUS
EVO
EXACTUS XL Cast iron construction with our proprietary SYMMETRY design, our innovative virtual control device, and multiple spindle options make the EXACTUS-XL the definition of the word “heavyweight”.
FEATURES
» Precision ground taper 50 spindle » Integrated spindle brake and 360° indexing » Simple to use 3D Virtual Control Device with programmable smart buttons » Shop floor ready, full size freestanding machine » Precision Tool Tip Finder
» Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » OPTIK Tool Measuring and Management Software Suite » 21.5” touch-screen monitor » 70x Magnification lens » Casters
» Cold Source LED Tool Inspection Light » Robust easy to use control interface » Pearlitic cast iron construction with our proprietary SYMMETRY design
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 1838mm (72.4”) » Depth: 701mm (27.6”) » Height:
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
600mm Column (1948 mm/76.7”) 1000mm Column (2342mm/93.2”) » Average Shipping Weight: 1020kg (2240lbs.)
OPTIONS
» User management
MEASURING LENGTHS » 650mm - 1000mm Length » 650mm - 950mm Diameter
OPTIONS » Autofocus CNC Spindle » Dual 21.5” monitors for tool management window and OPTIK software » Label printer » Virtual control device
CONTROL SYSTEM OPTIONS » Manual and automated RFID systems » Mazak Cyber Tool and Smooth Tool Management system integration » Data output » Perfect Set, AAIM, and ECHO software modules
UPGRADE TO EXACTUS XL PRO » System is full 3 axis CNC automation
» Taper 60 spindle » HSK 125a spindle
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SOLIS
HELIOS
FORTIS
EXACTUS
EVO
EVO
EVO
EVO+
“What customers benefit from the new EVO? ” The EVO was designed with the operator in mind. We’ve made it completely customizable and easy to use, while still providing a ton of features. Whether the customer in new to presetting or has used presetters for year they’re going to love the new EVO and EVO+.
- ALEX MADDOX, SERVICE MANAGER
MADE IN THE USA
MEET EVO – THE ENTRY LEVEL PRESTTERS The EVO and EVO+ are the most accurate, repeatable and reliable entry-level presetters on the market. Standard features include a cast iron construction, an 10.5” touch screen and a match-ground, 50-taper spindle. The EVO+ version enables users to communicate tooling offsets directly to their machine tool with the click of a button. Both machines offer the ability to personalize the outside with a custom vinyl wrap offering different logos, with one option being an American flag wrap to protect the machine from the shop floor environment.
ASK US ABOUT CUSTOM BRANDING!
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SOLIS
HELIOS
FORTIS
EXACTUS
EVO
EVO Using the latest software and mechanical technologies, the all-new EVO is the easiest, most accurate entry-level machine, targeted to any industry.
FEATURES
» Pearlitic cast iron base with proprietary SYMMETRY design » Precision match ground taper 50 spindle » Integrated spindle brake » LED surface inspection light » NEW and improved EVO control system with new software » 10.5” High-res PixelSense™ touch screen
» 20x magnification » Self-balanced counter weight design that requires no shop air » Shop floor ready with rigid steel exterior » 1-year parts & labor warranty
SPECIFICATIONS
MEASURING ENVELOPE » 400mm (15.75”) Height » 250mm (10“) Diameter
DIMENSIONS AND WEIGHT » Overall width: 760mm (30”)
» Depth: 521mm (20.5”) » Height: 927mm (36.5”) » Average Shipping Weight: 159kg (350lbs)
UTILITIES » 120V AC or 220V AC, 50 Hz to 60 Hz
OPTIONS
ACCESSORIES » Label Printer » Industrial Grade Maple Bench » Custom Vinyl Wrapping » UPS Battery Backup
UPGRADE » 21.5” touch screen monitor
CUSTOMIZABLE DESIGNS Choose from a selection of available designs or work with our design team to customize an EVO with your own branding & protect from environmental elements.
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SOLIS
HELIOS
FORTIS
EXACTUS
EVO
EVO+ Using the latest software and mechanical technologies, the all-new EVO+ is the easiest, most accurate entry-level machine, capable of electronically transmitting tool measurements to your manufacturing operations.
FEATURES
» Pearlitic cast iron base with proprietary SYMMETRY design » Precision match ground taper 50 spindle » Integrated spindle brake
» 21.5” Touch screen » 42x magnification » Self-balanced counter weight design that requires no shop air » Shop floor ready with rigid steel exterior » 1-year parts & labor warranty
» LED surface inspection light » Precision laser tool tip finder » NEW and improved EVO control system with new software
SPECIFICATIONS
MEASURING ENVELOPE » 400mm (15.75”) Height » 250mm (10“) Diameter
DIMENSIONS AND WEIGHT » Overall width: 760mm (30”)
» Depth: 521mm (20.5”) » Height: 927mm (36.5”) » Average Shipping Weight: 159kg (350lbs)
UTILITIES » 120V AC or 220V AC, 50 Hz to 60 Hz
OPTIONS
ACCESSORIES » Label Printer » Industrial Grade Maple Bench » Custom Vinyl Wrapping » UPS Battery Backup
CUSTOMIZABLE DESIGNS Choose from a selection of available designs or work with our design team to customize an EVO+ with your own branding & protect from environmental elements.
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
SPECIALTY MACHIN
STANDARD OPTIONAL NOT AVAILABLE
Specialty Machines
3 Axis CNC
Universal Power Clamping Spindle
Omega TMM has created a lineup of industry specific measuring and induction machines to meet the specific needs of our customers. From glass grinding, to metal cutting, to stone grinding, rest assured Omega TMM has your needs covered.
Taper 50 Spindle
Virtual Control Device
Perfect Set Height Adjustment
RFID Tool Identification
Data Output/ Post Processing
AAIM Profiling Software
Mobile Command Center
MADE IN THE USA
NE LINEUP
APEX
MICRO
VERI-GRIND VERI-GRIND LITE
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
APEX Reflection and dirt are the enemies of creating an accurate tool profile. Our APEX machine features a full environmental enclosure with an automated light diffuser to make sure your tools are kept safe from the perils of the shop floor. The APEX can profile all types of tools or grinding wheels for any industry using our AAIM software creating the perfect DXF for comparison or export. Whether it is basic presetting or profiling wheels or form tools the APEX is a world class machine.
FEATURES
» Fully integrated environmental enclosure with auto-retracting light diffuser
» 70x Magnification Lens » +600lb/ft universal power clamping spindle with interchangeable cartridge system to work with any tool holding type » Pearlitic cast iron construction with our proprietary SYMMETRY design » Integrated spindle brake and 360° indexing » 1 micron repeatable measuring » Shop floor ready, full size freestanding machine » Precision Tool Tip Finder
» OPTIK Tool Measuring and Management Software Suite » AAIM profiling software » User management » Echo » Autofocus CNC Spindle » Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » 21.5” touch-screen monitor » Virtual Control Device
» Cold Source LED Tool Inspection Light » Robust easy to use control interface » Laser printer » Kiosk
SPECIFICATIONS
MEASURING ENVELOPE » 600mm Height » 420mm Diameter » 100mm Snap Gauge
DIMENSIONS AND WEIGHT » Length: 939.8 mm (37”) » Width: 1168.4mm (46”) » Height: 1828.8mm (72”) » Weight: 475kg (1046lbs)
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
OPTIONS
» Holder Recognition System » Automated RFID » Data output » Perfect Set automated tool height system » Mazak Cyber Tool and Smooth Tool Management system integration
» Dual 21.5” monitors for tool management window and OPTIK software » Label printer
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
MICRO Developed specifically for micro tools and micro features. With an industry-leading 300x lens, the MICRO presetter can measure even the most microscopic features repeatedly and accurately. If your process requires the use of micro tooling from endmills and drills to super abrasive grinding tools. The 300x lens on the Omega TMM MICRO will ensure a crisp image with industry leading accuracy to set your tools.
FEATURES
» Fully integrated environmental enclosure with auto-retracting light diffuser » 300x magnification bi-telecentric lensing » 600+ lb/ft universal power clamping spindle with interchangeable cartridge system to work with any tool holding type » Integrated spindle brake and 360° indexing » 1 micron or less repeatable measuring » Shop floor ready, full size freestanding machine
» OPTIK Tool Measuring and Management Software Suite » AAIM Profiling Software » ECHO » Virtual Control Device
» Robust easy to use control interface » Pearlitic cast iron construction with our proprietary SYMMETRY design » 21.5” touch screen monitor
» Autofocus CNC Spindle » Precision Tool Tip Finder » Cold Source LED Tool Inspection Light
» 3-Axis CNC » Label printer » Kiosk
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 1575mm (62”) » Depth: 813mm (32”)
“There is no other presetting machine available on the market that can come close to the accuracy and repeatability of the Omega TMM MICRO on even your smallest of tooling.”
» Height: 600mm Column (1730mm / 68”) » Average Shipping Weight: 522kg (1150lbs.)
MEASURING DIAMETERS » 420mm (16.5”)
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
- MIKE BERNITT, VP OF OPERATIONS / GM
OPTIONS
» Perfect Set automated tool height system » Holding recognition system » Laser printer
CONTROL SYSTEM OPTIONS » Manual and automated RFID systems » Mazak Cyber Tool and Smooth » Tool Management system integration » Data output
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
VERI-GRIND The VERI-GRIND is the benchmark for grinding wheel form and offset verification in both the metal cutting and stone grinding industries.
FEATURES
» Instantly finds tool and wheel geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs » OPTIK Tool Measuring and Management Software Suite » 21.5” touch-screen monitor » Autofocus CNC Spindle » Precision ground taper 50 spindle » Adapters available for all tool holding types » 1 micron repeatable measuring
» Vacuum clamping » Pearlitic cast iron construction with our proprietary SYMMETRY design » Shop floor ready full size freestanding machine » Precision Tool Tip Finder » Cold Source LED Tool Inspection Light » Robust easy to use control interface » AAIM profiling software with tolerance banding » 70x Magnification lens » P50-40 Adapter
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 1575mm (62”) » Depth: 813mm (32”) » Average Shipping Weight: 522kg (1150lbs.)
MEASURING DIMENSIONS » 420mm (16.5”) Diameter » 400mm (15.75”) Height
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
OPTIONS
» Dual 21.5” monitors » Label printer » Laser printer
CONTROL SYSTEM OPTIONS » Automated or manual RFID » Data output
» Document manager » User management » Echo
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
VERI-GRIND LITE
VERI-GRIND LITE is the cost-effective bench-top solution for grinding wheel verification.
FEATURES
» Precision ground taper 50 spindle » Adapters available for all tool holding types » Template tracking to verify wheel forms » 1 micron repeatable measuring
» Robust easy to use control interface » Instantly finds tool geometries » Theoretical intersection points » Fixed or Dynamic cross-hairs
» Vacuum clamping » Shop floor ready » Precision Tool Tip Finder
» OPTIK Tool Measuring and Management Software Suite » 21.5” touch-screen monitor » 70x Magnification lens
» Cold Source LED Tool Inspection Light » Pearlitic cast iron construction with our proprietary SYMMETRY design
SPECIFICATIONS
DIMENSIONS AND WEIGHT » Overall Width: 748mm (30”) » Depth: 527mm (21”) » Machine Height:
MEASURING DIMENSIONS » 420mm (16.5”) Diameter » 400mm (15.75”) Height
UTILITIES » 120V AC or 220V AC, 50Hz to 63Hz » Air: 80-110PSI
400mm Column (890mm/ 35”) 600mm Column (1115mm/44”) 800mm Column (1315mm/42”) » Average Shipping Weight: 272kg (600lbs.)
OPTIONS
OPTIONS » Manual RFID systems » Data output » Dual 21.5” monitors » Label printer » *Shown with optional solid maple top workbench
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APEX
MICRO
VERI-GRIND VERI-GRIND LITE
SHRINKSET
SHRINKSET
Shrink/remove and cool your tools automatically with the press of a button.
FEATURES
» 480v power supply » Oscillating air cooling (SHRINKSET and SHRINKSET LITE) » Lightning-fast quench cooling (SHRINKSET Pro) » Adapters and stop discs for multiple tool types are included » Automated Cooling Cycle
» Easy to use full color LCD touch-screen display » Automated Heat Cycle » Manufactured, assembled, and supported in the U.S.A.
ACCESSORIES AVAILABLE » Solid Maple Top Workbench
SHRINKSET LITE
» Machine Type: Compact Tabletop » Heating Time: <5 Seconds » Cooling Time: 2 Minutes » Cooling Type: Oscillating Air
» Tool Size: Max Length:280mm/533mm with Ext. (11”/21”) Max Diameter:3mm-32mm (1/8”-1 ¼”)
» Adapters Included: HSK100/63/50/40 CAT50/40/30 Capto C6
SHRINKSET
» Machine Type: Full-Size Tabletop » Heating Time: <5 Seconds » Cooling Time: 2 Minutes » Cooling Type: Oscillating Air
» Tool Size: Max Length: 560mm (22”) Max Diameter:3mm-32mm (1/8”-1 ¼”)
» Adapters Included: HSK100/63/50/40 CAT50/40/30 Capto C6
SHRINKSET PRO
» Machine Type: Freestanding Machine » Heating Time: <5 Seconds » Cooling Time: 30 Seconds » Cooling Type: Auto Quench
» Tool Size: Max Length: 560mm (22”) Max Diameter:3mm-32mm (1/8”-1 ¼”)
» Adapters Included: HSK100/63/50/40 CAT50/40/30 Capto C6
BALANCER STATERA
TOOL BALANCER
The Dynamic Duo of Tool Balancers and Presetters In the intricate world of machining, two seemingly distinct components, tool balancers and presetters, converge to form a symbiotic partnership that significantly enhances machining efficiency. At Omega TMM, we’re thrilled to introduce our latest innovation, the STATERA tool balancer, a true game-changer that seamlessly complements our precision-focused presetters. This dynamic duo offers a host of compelling advantages, delivering not only enhanced performance but also optimized workflow. STRIKING THE PERFECT BALANCE
Achieving optimal balance is paramount for achieving peak machining performance. The STATERA tool balancer plays a crucial role in ensuring that each tool operates with impeccable balance, effectively minimizing vibrations and mitigating stress on machinery. This pivotal feature translates into extended tool lifespan, reduced wear and tear, and, ultimately, the production of higher quality machining results.
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